Value Added Assemblies & Stampings
Alpha’s design team is experienced in engineering a variety of stamped products to meet your specific needs. We are equipped with a range of presses to ensure stamping accuracy, dimensional integrity and fit for purpose – the only standards Alpha accepts in order to exceed full satisfaction of our customers.
- Press capability up to 1,000 ton
- Material capability up to 16mm (5/8”) thickness
- Manufacturing expertise in aluminum, copper, martensite, HSLA
and others - Value-added processes including welding, mechanical or weld attached fasteners, barrier film, thermal insulators and over molding
- In-die staking and assembly capabilities
- Tooling designs for optimal material utilization
- Cost effective light weighting designs to targeted product strengths
- High, medium and low volume solutions
Leaf Spring Seat
Alpha’s redesign of the leaf spring seat to a stamped metal product from forged increased production speed and light weighted the part by approximately 1 lb/piece or 2 lbs/axle. For all solid rear axle vehicles, ask about our family of leaf spring seats in various heights and material thicknesses.
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Specialty Mounting Bracket
When metal stampings require multiple specialty features, Alpha’s value added processes include welded on spacers and standoffs, weld studs, weld nuts, anti-rotation tabs and plastic over molding or plastisol features.
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Turbocharger Bracket
Alpha’s expertise in custom welded fabrications is exemplified by the turbocharger bracket. By varying material types and thicknesses, Alpha created a mounting bracket that is lightweight yet extremely durable for use in extreme duty applications.
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Off-Road Sway Bar Assembly
The challenge in welding a thin stamped bracket to a thick formed bar is in maintaining the correct spatial orientation after part cooling. Alpha has vast experience in accurately welding materials with extreme variation in thickness, and designed a process for doing so in this Off Road Sway Bar Assembly.
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Please call 734-523-1000